Organize traffic flow before placing the stations
The most costly mistake in layout planning is positioning the equipment first and then trying to figure out the traffic flow. It is the opposite approach that results in a smooth-running facility: first define the vehicle’s path—entry, successive stations, exit—then place the equipment along that path.
This path must remain passable under actual operating conditions: a vehicle waiting, an operator moving about, an open door. Points to consider:
- Is traffic through traffic (opposite entry and exit) or reverse traffic? The former improves traffic flow but requires two openings.
- Where is the waiting area for vehicles located—inside or in the parking lot?
- What is the work area around each station, particularly around the brake test bench and the headlight adjustment area?
- Where are the data entry station and reception area located in relation to the line?