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CloseReplacing equipment on a line that is already in operation raises different issues to a new installation project: one must work around existing infrastructure, ensure compatibility and maintain business continuity. Here is how to prepare for a replacement.
A decision to replace equipment is rarely based on a single reason. However, identifying the main reason helps to determine whether to carry out a targeted repair or a complete replacement.
A modernisation project is planned based on the existing setup. The following inventory forms the basis of the study: it determines what can be retained, what needs to be replaced and what requires work.
Compatibility between new equipment and an existing installation — fixed structure, pit, connections, software interfaces — must be verified on a case-by-case basis. It cannot be assumed on the basis of dimensions alone, and is one of the points examined during the feasibility study.
Both approaches are valid; they simply do not address the same constraints.
| Targeted replacement | Complete renewal | |
|---|---|---|
| Operational disruption | Limited to the workstation concerned, often manageable during a quiet period. | Longer, to be scheduled during a planned closure. |
| Works | Reduced if the existing layout is retained. | Opportunity to review the layout and traffic flow. |
| Line consistency | Equipment of different ages and generations to be made to coexist. | A homogeneous system, simplifying supervision and maintenance. |
| Investment | Spread out over time, station by station. | Concentrated, but with visibility spanning several years. |
In practice, many centres proceed in stages, starting with the most challenging section — often the brake tester, as it involves civil engineering works — and then gradually bringing the rest of the line up to standard.
Equipment designed to integrate into an existing installation and adapt to changing regulations.
The challenge of modernisation is not just the equipment: it is managing the period during which the line is out of service.
Inventory and diagnostics
Fleet status, operational constraints and reasons for renewal.
Compatibility assessment
Verification of the existing installation, connections and interfaces.
Project planning
Selection of the service window and sequencing of the components to be replaced.
Removal, installation and re-testing
Removal of old equipment, installation, configuration and resumption of operations.
Design office and factory together in Montpellier: you deal directly with the designer and manufacturer of your equipment, from design to maintenance. Equipment in use on every continent, with subsidiaries in Germany and India.
designing and manufacturing measuring equipment
certified production, every unit checked at the end of the line
of revenue invested in research and development
to receive a proposal tailored to your project
Can we avoid any disruption to operations?
A service interruption occurs as soon as a vehicle is brought in for testing. Its duration depends on the equipment involved, the nature of the work and the centre’s organisation. It is estimated during the assessment, based on your configuration, and is not announced in general terms.
Can newer equipment be integrated into an older test line?
This is common, but it must be verified: dimensions and integration with the existing infrastructure, available connections, and software interfaces with the rest of the line. These points form part of the compatibility assessment.
How should a network comprising several centres be handled?
A network would be well advised to define a common target configuration, then apply it site by site as equipment is replaced. Standardisation facilitates operator training, maintenance and the tracking of updates. See support for major projects.
What happens to the registered equipment?
The disposal of replaced equipment — trade-in, scrapping or refurbishment — is dealt with on a case-by-case basis in the proposal, depending on its condition and nature.
Tell us about your current setup and your operational constraints: we will assess possible replacements and how to phase them in.
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